Extensive Track Record with Marine Parts
Wrought materials, die cast parts, etc.
The introduction of additional elements during die casting significantly lowers corrosion resistance,necessitating surface treatment.
While there are other methods of enhancing corrosion resistance including surface treatments such as conversion treatment, plating, and anodizing treatment, the inevitable banning of hexavalent chromium due to environmental concerns leaves very few tried and tested surface treatments offering sufficient corrosion resistance.
We developed the MD Process (Miyaki Die Cast Process).
Die cast parts cannot be anodized like wrought materials as they contain numerous additional elements like copper, iron and silicon.
The ideal combination of electrolytic solution, concentration, temperature, and current for the anodizing treatment of die cast parts facilitates the formation of a good film structure with uniform film thickness and corrosion resistance.
The appropriate chemicals are also chosen for degreasing and sealing cast metal and die cast parts.
Standard Anodizing
The anodizing film of standard die cast parts can’t form good cells. The presence of numerous melted sections prevents effective sealing, so there is no corrosion resistance.
MD Process
Production of an even film as with wrought materials provides sufficient corrosion resistance for die cast parts.
MD Process 5~10μm (ADC12)
Material | Film Thickness (μm) | Standard Hardness | Film Characteristics | Remarks | |||
---|---|---|---|---|---|---|---|
Recommended | Limit | (HV) | Hardness | Generation Capabilities | Corrosion Resistance | ||
AC2A・B | 10 | 20 | 250 | △ | ◯ | ◯ | The material’s surface is rough, and surface cavities are visible after anodizing treatment. |
AC4C | 20 | 40 | 400 | ◎ | ◎ | ◎ | Good film forming properties and surface roughness compared to other minerals. |
AC7A・B | 20 | 40 | 400 | ◎ | ◎ | ◎ | Relatively good film compared to other minerals. |
AC8A | 20 | 40 | 400 | ◎ | ◎ | ◎ | Superb strength and wear resistance makes it the perfect material for engine pistons. (good anodizing properties) |
ADC6 | 20 | 40 | 400 | ◎ | ◎ | ◎ | Good film generation compared with other die cast treatments. |
ADC12 | 10 | 20 | 300 | ○ | ○ | ◎ | Effect of additional element hinders thick film. Silicon and release agent easily left behind, causing excessive color variations. |
Material | Film Thickness (μm) | |
---|---|---|
Recommended | Limit | |
AC2A・B | 10 | 20 |
AC4C | 20 | 40 |
AC7A・B | 20 | 40 |
AC8A | 20 | 40 |
ADC6 | 20 | 40 |
ADC12 | 10 | 20 |
Material | Standard Hardness |
---|---|
(HV) | |
AC2A・B | 250 |
AC4C | 400 |
AC7A・B | 400 |
AC8A | 400 |
ADC6 | 400 |
ADC12 | 300 |
Material | Film Characteristics | |
---|---|---|
Hardness | Generation Capabilities | |
AC2A・B | △ | ◯ |
AC4C | ◎ | ◎ |
AC7A・B | ◎ | ◎ |
AC8A | ◎ | ◎ |
ADC6 | ◎ | ◎ |
ADC12 | ○ | ○ |
Material | Film Characteristics |
---|---|
Corrosion Resistance | |
AC2A・B | ◯ |
AC4C | ◎ |
AC7A・B | ◎ |
AC8A | ◎ |
ADC6 | ◎ |
ADC12 | ◎ |
Material | Remarks |
---|---|
AC2A・B | The material’s surface is rough, and surface cavities are visible after anodizing treatment. |
AC4C | Good film forming properties and surface roughness compared to other minerals. |
AC7A・B | Relatively good film compared to other minerals. |
AC8A | Superb strength and wear resistance makes it the perfect material for engine pistons. (good anodizing properties) |
ADC6 | Good film generation compared with other die cast treatments. |
ADC12 | Effect of additional element hinders thick film. Silicon and release agent easily left behind, causing excessive color variations. |